48 V - 130 W high efficiency converter with PFC for LED street lighting applications based on L6562 and L6599

The STEVAL-ILL053V1 demonstration board implements a 130 W LED power supply for street lighting.

The circuit is composed of two stages: a front-end PFC using the L6562AT and an LLC resonant converter based on the L6599AT.

The strengths of this design are its very high efficiency; wide input mains range (85-305 VAC) operation and long-term reliability.

Because reliability MTBF (mean time between failures) in power supplies is typically affected by the high failure rate of electrolytic capacitors, unless using very high-end, expensive types, the STEVAL-ILL053V1 demonstration board offers an innovative design approach using film capacitors from EPCOS in place of electrolytic capacitors.

Thanks to the high efficiency achieved, just a small heatsink for the PFC stage is needed, while the other power components employ SMT (surface mount technology), like most of the passive components, thereby decreasing production labor cost.

The STEVAL-ILL053V1 demonstration board also provides protection against overload or short-circuit, open-loop by each stage, or input overvoltage, with auto-restart.

Key Features

  • Extended input mains range: 85 to 305 VAC - frequency 45 to 55 Hz
  • Output voltage: 48 V at 2.7 A
  • Long-life, electrolytic capacitors not used
  • Mains harmonics: in accordance with EN61000-3-2 Class C
  • Efficiency at full load: greater than 90% at 115 VAC
  • EMI: in accordance with EN55022 Class B; EN55015
  • Safety: double insulation, in accordance with EN60950, SELV
  • Dimensions: 75 x 135 mm, 30 mm maximum component height
  • PCB: single side, 35 μm, FR-4, mixed PTH/SMT
  • RoHS compliant

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Design

Technical Documentation

Product Specifications
Description Version Size
DB1775 DB1775: 48 V - 130 W high efficiency converter with PFC for LED street lighting applications based on L6562 and L6599 1.0 78 KB
Application Notes
Description Version Size
AN3106 AN3106: 48 V - 130 W high-efficiency converter with PFC for LED street lighting applications 3.0 1 MB

Hardware Resources

Board Manufacturing Specifications
Description Version Size
STEVAL-ILL053V1 gerber files 1.0 351 KB
Bill of Materials
Description Version Size
STEVAL-ILL053V1 BOM 2.1 10 KB
Schematic Packs
Description Version Size
STEVAL-ILL053V1 schematics 1.0 77 KB

Legal

License Agreement
Description Version Size
Evaluation products license agreement 1.0 125 KB
Support & Community

Sample & Buy

Part Number Core Product Marketing Status Unit Price (US$) * Quantity ECCN (EU) ECCN (US) Country of Origin More info Order from ST Order from Distributors
STEVAL-ILL053V1 L6562; L6599 Active 197 1 NEC EAR99 ITALY MORE INFO
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(*) Suggested Resale Price per unit (USD) for BUDGETARY USE ONLY. For quotes, prices in local currency, please contact your local ST Sales Office  or our Distributors

Quality & Reliability

Part Number Marketing Status Package Grade RoHS Compliance Grade Material Declaration**
STEVAL-ILL053V1 ActiveCARDIndustrialEcopack2
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(**) The Material Declaration forms available on st.com may be generic documents based on the most commonly used package within a package family. For this reason, they may not be 100% accurate for a specific device. Please contact our sales support for information on specific devices.

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