19 V - 65 W quasi resonant flyback adapter board

The EVL6566B-65W-QR is a demonstration board tailored on specification of a typical hi-end portable computer power supply. The peculiarities of this design are the very high average efficiency of about 90% without synchronous rectification and very low no load consumption of 100mW at 230 Vac. The result is that this converter is compliant to energy star eligibility criteria. The flyback stage implements the new ST dedicated current mode controller L6566B, operating in quasi-resonant mode and detecting the transformer demagnetization by pin ZCD.

The resistor on pin OSC sets the maximum switching frequency at about 165 kHz.

Because the maximum switching frequency is imposed, the converter operates in discontinuous conduction mode during light load operation. The L6566B valley skipping function is capable to turn-on the MOSFET in valley switching even in DCM, thus reducing switching losses.

The Power MOSFET is a standard 800 V, STF7NM80, housed in TO-220FP package, needing just a small heat sink. The transformer is layer type, using a standard ferrite size EER28L, designed according to the EN60950.

The flyback reflected voltage is ~150 V, providing enough room for the leakage inductance voltage spike with good margin for the reliability of the MOSFET.

The output rectifiers are two, dual centre tap Schottky diode in parallel, STPS20H100CFP, housed in TO-220FP. They have been selected according to the maximum reverse voltage, forward voltage drop and power dissipation. The snubber damps the oscillation produced by the diode capacitance and the leakage inductance.

A small LC filter has been added on the output, filtering the high frequency ripple and spikes.

Thanks to the L6566B valley skipping feature it has been possible to dimension the power transformer parameters optimizing efficiency at different loads achieving an outstanding result even without synchronous rectification.

Key Features

  • Universal input mains range: 90 264 Vac - frequency 45 ÷ 65Hz
  • Output voltage: 19 V @ 3.42 A continuous operation
  • Mains harmonics: according to EN61000-3-2 Class-D or JEITA-MITI Class-D
  • Stand-by mains consumption: <100 mW @ 230 Vac
  • Average efficiency: better than 89% without synchronous rectification
  • EMI: according to EN55022-Class-B
  • Safety: according to EN60950
  • Dimensions: 58x121 mm, 25 mm components maximum height
  • PCB: single side, 35 μm, CEM-1, mixed PTH/SMT

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Design

Technical Documentation

Product Specifications
Description Version Size
DB1229 DB1229: 19 V - 65 W quasi resonant flyback adapter board 1.1 123 KB
Application Notes
Description Version Size
AN3089 AN3089: 19 V - 65 W quasi-resonant flyback adapter using L6566B and TSM1014 2.0 644 KB

Hardware Resources

Board Manufacturing Specifications
Description Version Size
EVL6566B-65W-QR gerber files 1.0 235 KB
Bill of Materials
Description Version Size
BOM for EVL6566B-65W-QR board 1.0 23 KB
Schematic Packs
Description Version Size
Board schematics for EVL6566B-65W-QR board 1.0 71 KB

Legal

License Agreement
Description Version Size
Evaluation products license agreement 1.0 125 KB
Support & Community

Sample & Buy

Part Number Core Product Marketing Status Unit Price (US$) * Quantity ECCN (EU) ECCN (US) Country of Origin More info Order from ST Order from Distributors
EVL6566B-65W-QR L6566BH Active 102.90 - NEC EAR99 - MORE INFO Buy Direct Add to cart DISTRIBUTOR AVAILABILITY
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(*) Suggested Resale Price per unit (USD) for BUDGETARY USE ONLY. For quotes, prices in local currency, please contact your local ST Sales Office  or our Distributors

Quality & Reliability

Part Number Marketing Status Package Grade RoHS Compliance Grade Material Declaration**
EVL6566B-65W-QR ActiveCARDIndustrialEcopack1
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(**) The Material Declaration forms available on st.com may be generic documents based on the most commonly used package within a package family. For this reason, they may not be 100% accurate for a specific device. Please contact our sales support for information on specific devices.

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