STEVAL-IHM005V1
BLDC & AC motor control Power driver board 3 KW
Data Brief
Features
Quick to set up, to install and easy to run Inverter stage IGBT short circuit rugged based Design is re-usable (the ORCAD source files are available for free) Several kinds of applications with six-step commutation or 6-signal PWM (sine wavemodulated) outputs, including: 3 Phase AC Induction motor control, 3 Phase BLDC/AC PM motor control (6-step sensorless), 3 Phase BLAC PM motor control (sinusoidal driven, with Hall sensors) Optimized layout to provide very low level of interference between the Power and the Signal noise Modular approach with three different power board module (300W, 1kW, 3kW)
STEVAL-IHM005V1
Description
The general hardware architecture of the reference design kit is based on an Inverter topology suitable to efficiently drive three types of motors: "3 Phase BLDC/AC Permanent Magnet (in six-step mode)" , "3 Phase AC Induction" and "3 Phase BLAC PM motor (sinusoidal driven)" plus a plug-in control board, based on ST7FMC MCU. The inverter bridge is made by six IGBTs short circuit rugged rated at 10uS with different option of current capability in relationship to the power needed by the customer final application. The driving of the bridge is made by three IGBTs drivers (suited in the control board) with High Side/Low Side integrated functionality in a single chip with also several protections. The supply of the power is implemented using the Viper, a Vertical Intelligent Power Enhanced Regulators which combines an optimized, high voltage, Vertical Power MOSFET with state-of-the-art PWM circuitry.
July 2007
Rev 1
1/4
www.st.com 4
For further information contact your local STMicroelectronics sales office.
1
1
+ VDC 1 2 2 D1 4 8 7 6 5 C3 +15V TP1 R2 680K TP3 TP2 IC1 VIPER12ADIP +5V R3 330K L1 1mH 1 2 J8 2 Vin GND C6 R4 12K 1uF 16V R7 Q1 BA 2 1 1 3 0.047 5W R6 2.2K 2 C12 22nF-400V TP6 FST4 ALL THE RESISTORS ACCURACY MUST BE <1% 3 2 4 SFH615A-2 4 1 2 TP4 D6 BZX85C16 1 2 Vout
TOKO 00499
VDD DRAIN
SET RES 0.23V
1N4148 2 2
100K-1/2W
D
VDC INPUT
R23 1 2 3 100K-1/2W 2 R25
C10 C7
C11 1 1
2
2
2
Brake Motor
D8 1 R28 3 10K 2 1 2 1 23 BF Q6 1 3 R34 47K Q5 STTH 306 Q8 BC557B R26 47K BE R10 0.02R 5W
R33 10K 4 3 2 1
BD
Q4
23
FST5
1
Q7 1 BC547B R11 47k
2
Q9
R35
10K
CONTROL BOARD
3
2 1
3 2 1
2 1
4 3 2 1
2 1
13 12 11 10 9 8 7 6 5 4 3 2 1
2/4
4 3 2 1
5
Board schematic
TP5
Figure 1.
FST1
F1
20A
J14 VIPER12 ON/OFF
100K-1/2W R24 TR1 transil 2.2uF 25V C4 22nF 50V
SOURCE FB
R22 D3 BZX84C15 10uF 35V 3 + IC2 L78L05ACZ D5 BZX85C5V1 11
STTH106 D2
C2
C1
D
see manual
HV Monitoring
Scheme
100K-1/2W C5 D7 STTH106 100uF 25V
FST2
- VDC
U1 1 3 3 Hs-Current Sense +5V
Board schematic
BB Hs-Current Sense R27 10K Q3 1 C8 100nF 400V BC 2 1 TP7 1 3 2 1
Q2
C
C
Phase A
+15V
FST3
FST6
Phase B
TP8
FST7
Phase C
TP9
Com
C13 22nF-400V
B
B
HV Monitoring +5V +15V
13 12 11 10 9 8 7 6 5 4 3 2 1 R14 33K R29 10K
R30 1K R12 56K1/2W R31 1K R15 56K-1/2W R32 1K R17 56K-1/2W
1
D18
STTH106 2 R13 120K-1/2W
1
D19 STTH106 2 R16 120K-1/2W
TACHO1 FST8 FST9 TACHO1 CO TEMPERATURE SENSOR N3
1
D20 STTH106 2 R18 120K-1/2W
Strap if not used
CON1
3 2 1
A
A
for mechanical robustness
CON2
1 2 3 4 5 2 1 +15V C9
+5V R19 4.7K 100nF 50V R20 4.7K R21 4.7K
R19, R20, R21 NOT INSTALLED Title:
PowerBD-3000
Organisation name: Size +5V Date:
3 2
15VDC- EXT
BA'
BB'
BC'
BD'
BE'
BF'
SYSTEMS LAB
Document Number Thursday, October 20, 2005 Sheet
1
Rev A1 1 of 1
STEVAL-IHM005V1
5
4
STEVAL-IHM005V1
Revision history
2
Revision history
Table 1.
Date 19-Jul-2007
Document revision history
Revision 1 Initial release Changes
3/4
STEVAL-IHM005V1
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