L4981A L4981B
POWER FACTOR CORRECTOR
CONTROL BOOST PWM UP TO 0.99P.F. LIMIT LINE CURRENT DISTORTION TO < 5% UNIVERSAL INPUT MAINS FEED FORWARD LINE AND LOAD REGULATION AVERAGE CURRENT MODE PWM FOR MINIMUM NOISE SENSITIVITY HIGH CURRENT BIPOLAR AND DMOS TOTEM POLE OUTPUT LOW START-UP CURRENT (0.3mA TYP.) UNDER VOLTAGE LOCKOUT WITH HYSTERESIS AND PROGRAMMABLE TURN ON THRESHOLD OVERVOLTAGE, OVERCURRENT PROTECTION PRECISE 2% ON CHIP REFERENCE EXTERNALLY AVAILABLE SOFT START DESCRIPTION The L4981 I.C. provides the necessary features to achieve a very high power factor up to 0.99. Realized in BCD 60II technology this power factor corrector (PFC) pre-regulator contains all the conBLOCK DIAGRAM
MULTIPOWER BCD TECHNOLOGY
DIP20
SO20
ORDERING NUMBERS: L4981X (DIP20) L4981XD (SO20)
trol functions for designing a high efficiency-mode power supply with sinusoidal line current consumption. The L4981 can be easily used in systems with mains voltages between 85V to 265V without any line switch. This new PFC offers the possibility to work at fixed frequency (L4981A) or modulated frequency (L4981B) optimizing the size of the in-
November 2001
1/16
L4981A - L4981B
put filter; both the operating frequency modes working with an average current mode PWM controller, maintaining sinusoidal line current without slope compensation. Besides power MOSFET gate driver, precise voltage reference (externally available), error amplifier, undervoltage lockout, current sense and the ABSOLUTE MAXIMUM RATINGS
Symbol VC C IGDRV VGDRV VVA-OUT IAC VCA-OUT VROSC ICOSC IFREQ-MOD VSYNC VIPK Ptot Top Tstg 13 4 5 17 11, 18 18 16 16 2 Pin 19 20 . Gate driv. output voltage t = 0.1s Voltages at pins 3, 14, 7, 6, 12, 15 Error Amplifier Voltage AC Input Current Voltages at pin 8, 9 Current Amplifier Volt. (Isource = -20mA; Isink = 20mA) Voltage at pin 17 Voltage at pin 11, 18 Input Sink Current Frequency Modulation Sink Current (L4981B) Sync. Voltage (L4981A) Voltage at pin 2 Voltage at Pin 2 t = 1s Power Dissipation at Tamb = 70C Power Dissipation at Tamb = 70C Operating Ambient Temperature StorageTemperature (DIP20) (SO20) Parameter Supply Voltage (ICC 50mA) (*) Gate driv. output peak current (t = 1s) SINK SOURCE Value selflimit 2 1.5 -1 -0.3 to 9 -0.3 to 8.5 5 -0.5 to 7 -0.3 to 8.5 -0.3 to 3 -0.3 to 7 15 5 -0.3 to 7 -0.3 to 5.5 -2 1 0.6 -40 to 125 -55 to 150 Unit V A V V V mA V V V V mA mA V V V W W C C
soft start are included. To limit the number of the external components, the device integrates protections as overvoltage and overcurrent. The overcurrent level can be programmed using a simple resistor for L4981A. For a better precision and for L4981B an external divider must be used.
(*) Maximum package power dissipation limits must be observed.
PIN CONNECTIONS (Top views)
L4981A
L4981B
2/16
L4981A - L4981B
THERMAL DATA
Symbol Rth j-amb Parameter Thermal Resistance Junction-ambient DIP 20 80 SO 20 120 Unit C/W
PIN FUNCTIONS
N. 1 2 Name P-GND IPK Power ground. L4981A peak current limiting. A current limitation is obtained using a single resistor connected between Pin 2 and the sense resistor. To have a better precision another resistor between Pin 2 and a reference voltage (Pin 11) must be added. L4981B peak current limiting. A precise current limitation is obtained using two external resistor only. These resistors must be connected between the sense resistor, Pin 2 and the reference voltage. 3 OVP Overvoltage protection. At this input are compared an internal precise 5.1V (typ) voltage reference with a sample of the boost output voltage obtained via a resistive voltage divider in order to limit the maximum output peak voltage. Input for the AC current. An input current proportional to the rectified mains voltage generates, via a multiplier, the current reference for the current amplifier. Current amplifier output. An external RC network determinates the loop gain. Load feedforward; this voltage input pin allows to modify the multiplier output current proportionally to the load, in order to give a faster response versus load transient. The best control is obtained working between 1.5V and 5.3V. If this function is not used, connect this pin to the voltage reference (pin = 11). Input for proportional RMS line voltage. the VRMS input compesates the line voltage changes. Connecting a low pass filter between the rectified line and the pin 7, a DC voltage proportional to the input line RMS voltage is obtained. The best control is reached using input voltage between 1.5V and 5.5V. If this function is not used connect this pin to the voltage reference (pin = 11). Multiplier output. This pin common to the multiplier output and the current amplifier N.I. input is an high impedence input like ISENSE. The MULT-OUT pin must be taken not below -0.5V. Current amplifier inverting input. Care must be taken to avoid this pin goes down -0.5V. Signal ground. Output reference voltage (typ = 5.1V).Voltage refence at 2% of accuracy externally available, it's internally current limited and can deliver an output current up to 10mA. A capacitor connected to ground defines the soft start time. An internal current generator delivering 100A (typ) charges the external capacitor defining the soft start time constant. An internal MOS discharge, the external soft start capacitor both in overvoltage and UVLO conditions. Error amplifier output, an RC network fixes the voltage loop gain characteristics. Voltage error amplifier inverting input. This feedback input is connected via a voltage divider to the boost output voltage. Programmable under voltage lock out threshold input. A voltage divider between supply voltage and GND can be connected in order to program the turn on threshold. This synchronization input/output pin is CMOS logic compatible. Operating as SYNC in, a rectangular wave must be applied at this pin. Opearting as SYNC out, a rectangular clock pulse train is available to synchronize other devices. Frequency modulation current input. An external resistor must be connected between pin 16 and the rectified line voltage in order to modulate the oscillator frequency. Connecting pin 16 to ground a fixed frequency imposed by ROSC and COSC is obtained. An external resistor connected to ground fixes the constant charging current of C OSC. An external capacitor connected to GND fixes the switching frequency. Supply input voltage. Output gate driver. Bipolar and DMOS transistors totem pole output stage can deliver peak current in excess 1A useful to drive MOSFET or IGBT power stages. Description
4 5 6
IAC CA-OUT LFF
7
VRMS
8 9 10 11 12
MULT-OUT ISENSE S-GND VREF SS
13 14 15 16
VA-OUT VFEED P-UVLO SYNC (L4981A) FREQ-MOD (L4981B)
17 18 19 20
ROSC COSC VC C GDRV
3/16
L4981A - L4981B
ELECTRICAL CHARACTERISTICS (Unless otherwise specified VCC = 18V, COSC = 1nF, ROSC = 24K, CSS = 1F, VCA-OUT = 3.5V, VISENSE = 0V, VLFF = VREF, IAC = 100A, VRMS = 1V, VFEED = GND, VIPK = 1V, VOVP = 1V, TJ = 25C
Symbol VIO IIB V13H V13L Prameter Input Offset Voltage Input Bias Current Open Loop Gain Output High voltage Output Low Voltage Test Condition 25C < TJ < 85C VFEED = 0V VFEED = 4.7V IVA-OUT = -0.5mA VFEED = 5.5V IVA-OUT = 0.5mA VFEED = 4.7V; VVA-OUT = 3.5V VFEED = 5.5V; VVA-OUT = 3.5V 25C < TJ < 85C Tj = 25C Iref = 0 1mA Iref 10mA 25C < TJ < 85C 12V VCC 19V 25C < TJ < 85C Vref = 0V Tj = 25C 12V VCC 19V 25C < TJ < 85C VCOSC = 3.5V VCOSC = 3.5V 20 85 80 4.7 0.45 0.9 50% Amplitude VSYNC = 0.4V VCOSC = 0V VSYNC = 4.5V VCOSC = 6.7V 0.3 0.4 1 2 4 4.97 5.01 Min. Typ. Max. 8 500 7.5 1 Unit mV nA dB V V mA mA 5.23 5.19 15 10 50 115 120 5.3 0.65 1.4 V V mV mV mA KHz KHz V mA mA V s mA mA 0.9 3.5 800 85 100 74 76 115 V V ns KHz KHz KHz ERROR AMPLIFIER SECTION -500 70 5.5 -50 100 6.5 0.4 10 20 5.1 5.1 3 3 30 100 100 5 0.55 11.5 1.15 0.8 0.8 6
Output Source Current -I13 Output Sink Current I13 REFERENCE SECTION Vref Vref Vref Iref sc fosc Reference Output Voltage Load Regulation Line Regulation Short Circuit Current Initial Accuracy Frequency Stability Ramp Valley to Peak Charge Current Discharge Current
OSCILLATOR SECTION
Vsvp I18C I18D
Ramp Valley Voltage V18 SYNC SECTION (Only for L4981A) tW I16 -I16 V16L V16H Output Pulse Width Sink Current with Low Output Voltage Source Current with High Output Voltage Low Input Voltage High Input Voltage
Pulse for Synchronization td FREQUENCY MODULATION FUNCTION (Only for L4981B) f18max f18min Maximum Oscillation Frequency Minimum Oscillator Frequency VFREQ-MOD = 0V (Pin 16) Ifreq = 0 IFREQ-MOD = 360A (Pin 16) VVRMS = 4V (Pin 7) IFREQ-MOD = 180A (Pin 16) VVRMS = 2V (Pin 7) SOFT START SECTION ISS V12sat Soft Start Source Current Output Saturation Voltage VSS = 3V V3 = 6V, ISS = 2mA
60
100 0.1
140 0.25
A V
4/16
L4981A - L4981B
ELECTRICAL CHARACTERISTICS (continued)
Symbol SUPPLY VOLTAGE Operating Supply Voltage VCC OVER VOLTAGE PROTECTION COMPARATOR Vthr V3Hys I3 td Vth td Rising Threshold Voltage Hysteresis Input Bias Current Propagation delay to output Threshold Voltage Propagation delay to Output VOVP = Vthr +100mV Vref -20mV 180 5.1 250 0.05 1 19.5 Vref +20mV 320 1 2 30 0.9 105 5 2 -500 70 68 6.2 0.9 2 2 10 10 0.5 11.5 12.5 50 13 30 16 0.3 8 12 20 14.5 Pin 15 to VCC = 220K Pin15 to GND = 33K V6 = 1.6V V6 = 5.3V VI Input Voltage Range 1.6 9 10.6 25 15.5 10 12 150 100 19 0.5 12 16 30 16.5 11 13.4 0.8 50 100 90 500 V V mV A s mV s A A mV nA dB dB V V mA mA V V ns ns V mA mA mA V V V V Parameter Test Condition Min. Typ. Max. Unit
OVER CURRENT PROTECTION COMPARATOR VOCP = Vthr -0.2V VIPK = -0.1V VIPK = -0.1V only for L4981A only for L4981B 65 0.4 85
Current Source Generator Iipk IL Leakage Current CURRENT AMPLIFIER SECTION Voffset I9bias SVR V5H V5L -I5 I5 V20L V20H tr tf VGDRV I19start I19on I19 Input Offset Voltage Input Bias Current Open Loop Gain Supply Voltage Rejection Output High Voltage Output Low Voltage Output Source Current Output Sink Current Output Voltage Low Output Voltage High Output Voltage Rise Time Output Voltage Fall Time Voltage Clamp Supply Current before start up Supply Current after turn on Operating Supply Current
VMULT OUT = VSENSE = 3.5V VSENSE = 0V 1.1V VCA OUT 6V 12V VCC 19V VMULT OUT = 3.5V VSENSE = 3.5V VMULT OUT = 200mV ICA OUT = -0.5mA, VIAC = 0V VMULT OUT = -200mV ICA OUT = 0.5mA, VIAC = 0V VMULT OUT = 200mV, VIAC = 0V, VCA-OUT = 3.5V ISINK = 250mA ISOURCE = 250mA VCC = 15V COUT = 1nF COUT = 1nF ISOURCE = 0mA VCC = 14V VIAC = 0V, VCOSC = 0, Pin17 = Open Pin20 = 1nF (*)
OUTPUT SECTION
TOTAL STANDBY CURRENT SECTION
Zener Voltage VCC UNDER VOLTAGE LOCKOUT SECTION Vth ON Vth OFF Turn on Threshold Turn off Threshold Programmable Turn-on Threshold
LOAD FEED FORWARD ILFF Bias Current 70 200 140 300 5.3 A A V
(*) Maximum package power dissipation limits must be observed.
5/16
L4981A - L4981B
ELECTRICAL CHARACTERISTICS (continued)
Symbol MULTIPLIER SECTION Multipler Output Current VVA-OUT = 4V, VRMS = 2V, VMULTOUT = 0, VLFF = 5.1V IAC = 50A, COSC = 0V VVA-OUT = 4V, VRMS = 2V, VMULTOUT = 0, VLFF = 5.1V IAC = 200A, COSC = 0V VVA-OUT = 2V, VRMS = 2V, VMULTOUT = 0, VLFF = 5.1V IAC = 100A, COSC = 0V VVA-OUT = 2V, VRMS = 4V, VMULTOUT = 0, VLFF = 5.1V IAC = 100A, COSC = 0V VVA-OUT = 4V, VRMS = 4V, VMULTOUT = 0, VLFF = 5.1V IAC = 100A, COSC = 0V VVA-OUT = 4V, VRMS = 2V, VMULTOUT = 0, VLFF = 2.5V COSC = 0V, IAC = 200A VVA-OUT = 4V, VRMS = 4V VMULTOUT = 0, VLFF = 5.1V IAC = 200A, COSC = 0V VVA-OUT = 2V, VRMS = 4V, VMULTOUT = 0, VLFF = 5.1V IAC = 0, COSC = 0V K Multiplier Gain 20 35 52 A A A A A A A A Prameter Test Condition Min. Typ. Max. Unit
100
135
170
10
20
30
2
5.5
11
10
22
34
20
37
54
20
39
54
-2
0
2
0.37
IMULT-OUT = K IA C
(VVA-OUT - 1.28) (0.8 VLFF - 1.28) (VVRMS)2
(VVA-OUT - 1.28) (VVRMS)
2
if VLFF = VREF; where: K1 = 1V
IMULT-OUT = IAC
K1
Figure 1: MULTI-OUT vs. IAC (VRMS = 1.7V; VLFFD = 5.1V)
Figure 2: MULTI-OUT vs. IAC (VRMS = 2.2V; VLFFD = 5.1V)
6/16
L4981A - L4981B
Figure 3: MULTI-OUT vs. IAC (VRMS = 4.4V; VLFFD = 5.1V) Figure 4: MULTI-OUT vs. IAC (VRMS = 5.3V; VLFFD = 5.1V)
Figure 5: MULTI-OUT vs. IAC (VRMS = 1.7V; VLFFD = 2.5V)
Figure 6: MULTI-OUT vs. IAC (VRMS = 2.2V; VLFFD = 2.5V)
Figure 7: MULTI-OUT vs. IAC (VRMS = 4.4V; VLFFD = 2.5V)
Figure 8: MULTI-OUT vs. IAC (VRMS = 5.3V; VLFFD = 2.5V)
7/16
L4981A - L4981B
Figure 9A: L4981A Power Factor Corrector (200W)
L 0.9mH R17 806K 1% R17 806K 1% C8 220nF 100V R6 620K 5% R7 360K 5% R6 620K 5% R19 1.1M 5%
R19 1.1M 5%
+ D1 5TTA5060 R1 412K 1% R9 910K 1% Vo
R8 33K 5%
D3 C7 2N2222 220nF 100V
R15 10K R14 0.5W 56 Q2 0.5W STK2N50 D3 1N4150 DZ 22V 0.5W C11 100F 25V
C10 15nF 100V D4 1N4150
R23 R20 10K 5% FUSE 4 BRIDGE 4 x BY214 Vi 88VAC to 254VAC C1 220nF 400V 7 15 19 14 R12 220K 5% C9 330nF R22
R1 412K 1%
R9 910K 1%
L4981A
2
13 3 D2 1N4150 R13 15 5% D5 BYT 11600 STH/STW15NB50 C12 270pF 630V R18 1.8K 4W R2 11K 1%
C2 100F 450V
NTC
R11 560 1% R21 5.1K 1% 8 5 R5 27K 5% R3 2.7K 5% RS C3 1nF R4 2.7K 5% C4 1nF R16 24K 1% C6 1F 16V C5 1F 16V 9 18 17 12 11 6 1 20
Q1
R10 21K 1%
D93IN029C
0.07 2W
fSW = 80kHz; PO = 200W; VOUT = 400V; Irms max = 2.53A; VOVP = 442V; IPK max = 6.2A Figure 9B: L4981B Power Factor Corrector (200W)
L 0.9mH R17 806K 1% R17 806K 1% C8 220nF 100V R6 620K 5% R7 360K 5% R6 620K 5% R19 1.1M 5% R19 1.1M 5% R15 10K R14 0.5W 56 Q2 0.5W STK2N50 D3 1N4150 DZ 22V 0.5W R23 R20 10K 5% FUSE 4 BRIDGE 4 x BY214 Vi 88VAC to 254VAC C1 220nF 400V 16 7 15 19 14 R12 220K 5% C9 330nF R22 C11 100F 25V D1 5TTA5060 R1 412K 1% R9 910K 1% + Vo
R22 1.1M
R8 33K 5%
D3 C7 2N2222 220nF 100V
C10 15nF 100V D4 1N4150
R1 412K 1%
R9 910K 1%
L4981B
2
13 3 D2 1N4150 R13 15 5% D5 BYT 11600 STH/STW15NB50 C12 270pF 630V R18 1.8K 4W R2 11K 1%
C2 100F 450V
NTC
R11 560 1% R21 5.1K 1% 8 5 R5 27K 5% R3 2.7K 5% RS C3 1nF R4 2.7K 5% R16 24K 1% C6 1F 16V C5 1F 16V 9 18 17 12 11 6 1 20
Q1
R10 21K 1%
C4 1.1nF
D95IN220A
0.07 2W
fSW = 80 to 92kHz; PO = 200W; VOUT = 400V; Irms max = 2.53A; VOVP = 442V; IPK max = 6.2A
8/16
L4981A - L4981B
Figure 10: Reference Voltage vs. Source Reference Current Figure 11: Reference Voltage vs. Supply Voltage
Figure 12: Reference Voltage vs. Junction Temperature
Figure 13: Switching Frequency vs. Junction Temperature
Figure 14: Gate Driver Rise and Fall Time
Figure 15: Operating Supply Current vs. Supply Voltage
9/16
L4981A - L4981B
Figure 16: Programmable Under Voltage Lockout Thresholds Figure 17: Modulation Frequency Normalized in an Half Cycle of the Mains Voltage
1 Vl fsw 1
0.8
0.8
R22 = R23 6.8
0.4 0.4
0.2
0.2
0
R23 (Kohm)
0
45
90
0 135 180 Electrical degrees
Table 1: Programmable Under Voltage Lockout Thresholds.
VCC ON 11V 12V 13V 14V 14.5V 15V VCC OFF 10V 10.1V 10.5V 10.8V 10.9V 11V R22 82k 220k 430k 909k 1.36M 2.7M R23 12k 33k 62k 133k 200k 390k
Figure 18: Oscillator Diagram
10/16
L4981A - L4981B
Figure 19: Demo Board Circuit (VO = 400V; PO = 360W).
B2= D1+D2 +D8+D9 R14 68 Dz1 18V VCC C10 15 0uF
D4-STTH8R06 to220 (/40CW)
NTC 2.5
V+ BUS=400V
C2 330 n
R4 1.2M
R6 50 0k
R11 56k R12 56 k
L1=0.5mE42*21*15 gap=1.9 58/6 turns 20*.2mm
VCC C11 22 0n
D5STTA106 D6 DZW0 6-4 8 L2 3u C14 100 n R18 6.8 2W
R19 75 0k
C3 33 0n F1 T15A250V
R5 220 k R7 50 0k
R22 750 k
BRIDGE B1 8A
R2 33 k
C8 100 n R16 22 0k
D7-STTA406
R20 750 k
R23 750 k
88 to 264 Vac
7 Cf .2 2uF 600V C1 33 0nF 400V 4 1 19 13 14 3 D3
15 16
RAux1
L4981A/ B**
8 5
R10 5k
C15 220uF 450V
R17 15 Cs 33 0pF
20 6
**
RAux2
2
9
18
10
17
12
11
Q1+Q2#
R21 19 .6k Q4 400 7 R25 1k 2W R24 16 .9k
TP1 R3 2.2k R8 17 k C6 3.3n R13 2.2k C9 1n R15 24k C12 1u C13 1u
R1 46 0
# // Q1&Q2 TO220*2 STM12NM50 / 7C/W
R9 (RS) 50m // 3*0.15)
Figure 20: Component Layout (Dimensions 88 x 150mm).
11/16
L4981A - L4981B
Figure 20: P.C.B. Component Side (Dimensions 88 x 150mm).
Figure 20: P.C.B. Solder Side (Dimensions 88 x 150mm).
12/16
L4981A - L4981B
DEMO BOARD EVALUATION RESULTS Table 2. Nominal Power range at 110Vac.
Vmains 88Vac 110Vac 132Vac Pout 366W 370W 372W Vout 404Vdc 406Vdc 407Vdc Pin 397W 395W 394W THD 5% 2.2% 3% PF 0.998 0.999 0.999 Eff. .92 .94 .945
Table 3. Nominal Power range at 220Vac.
Vmains 176Vac 220Vac 264Vac Pout 378W 381W 381W Vout 410Vdc 412Vdc 412Vdc Pin 394W 395W 395W THD 4.7% 6.4% 8.1% PF 0.997 0.993 0.987 Eff. .959 .964 .964
REFERENCE: AN628 - DESIGNING A HIGH POWER FACTOR SWITCHING PREREGULATOR WITH THE L4981 CONTINUOUS MODE
13/16
L4981A - L4981B
mm DIM. MIN. A A1 B C D E e H h L K 10 0.25 0.4 2.35 0.1 0.33 0.23 12.6 7.4 1.27 10.65 0.75 1.27 0.394 0.010 0.016 TYP. MAX. 2.65 0.3 0.51 0.32 13 7.6 MIN. 0.093 0.004 0.013 0.009 0.496 0.291
inch TYP. MAX. 0.104 0.012 0.020 0.013 0.512 0.299 0.050 0.419 0.030 0.050
OUTLINE AND MECHANICAL DATA
SO20
0 (min.)8 (max.)
L
h x 45
A B e K H D A1 C
20
11 E
1
0 1
SO20MEC
14/16
L4981A - L4981B
DIM. MIN. a1 B b b1 D E e e3 F I L Z 0.254 1.39
mm TYP. MAX. MIN. 0.010 1.65 0.45 0.25 25.4 8.5 2.54 22.86 7.1 3.93 3.3 1.34 0.055
inch TYP. MAX.
OUTLINE AND MECHANICAL DATA
0.065 0.018 0.010 1.000 0.335 0.100 0.900 0.280 0.155 0.130
DIP20
0.053
15/16
L4981A - L4981B
Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specification mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products are not authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics. The ST logo is a registered trademark of STMicroelectronics 2001 STMicroelectronics Printed in Italy All Rights Reserved STMicroelectronics GROUP OF COMPANIES Australia - Brazil - Canada - China - Finland - France - Germany - Hong Kong - India - Israel - Italy - Japan - Malaysia - Malta - Morocco Singapore - Spain - Sweden - Switzerland - United Kingdom - United States. http://www.st.com
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