STDES-7KWOBC

Active

7 kW on-board charger (OBC) reference design

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Product overview

Description

The STDES-7KWOBC is an on-board charger (OBC) reference design which allows charging the battery of electric vehicles (EV) through your home AC mains plug or a private/public outlet (AC charging station). The reference design embeds two sections: an interleaved totem pole PFC with SiC and a dual galvanic isolated LLC DC-DC ZVS resonant converter, based on MDmesh DM6 super-junction power MOSFETs.
The power platform is a 7 kW module able to deliver a constant current (CC) or constant voltage (CV) on the output to be used as standalone (1 PH+ N), in parallel or in 3-phase mode (3Ph + N) to reach 21 kW.
The underlying insulated metal substrate on aluminum base plate enables very effective heat dissipation, forced or liquid cooling.
Each module composing the reference design allows an easy interconnection among modules of the same type through wires or bus bar connection, reaching a higher output power.
This reference design key factor is the efficiency and high-power density gained thanks to SiC and SJ power MOSFETs, silicon and SiC diodes, gate drivers, the SPC58NN84E7 power architecture automotive-grade microcontroller, and SCR thyristors for inrush current limitation.
The STDES-7KWOBC is a fully assembled kit developed for performance evaluation only, not available for sale.
  • All features

    • Front end PFC stage using 2-channel interleaved totem pole topology operating at 70 kHz
    • Digital inrush current control
    • DC-DC stage using FB LLC resonant topology with 140 kHz resonant frequency
    • Constant current and constant voltage mode
    • Control stage based on SPC58NN84E7
    • 12 V input supply voltage galvanically isolated from output voltage GND (high voltage battery)
    • Bus bar interconnection possibility
    • RoHs compliant
    • PFC:
      • Key products: TN3050H-12GY-TR SCRs, STBR3012G2Y bypass diodes, SCTH35N65G2V-7AG SiC power MOSFET
      • Input: 85 to 265 VAC, 45 to 65 Hz
      • Digital inrush current limiter
      • Max. input current: 32 Arms
      • Switching frequency: 70 kHz
      • Average current mode control in continuous conduction mode (CCM)
      • PID or 2p2z 2x independent current loop regulators
      • PID or 2p2pz voltage regulator
      • SPC58NN84E7 MCU controller
    • DC-DC:
      • Key products: STH47N60DM6-7AG power MOSFET, STPSC20065GY-TR output diodes, A6387 gate driver
      • Output voltage: 250 to 450 VDC
      • Switching frequency: 92 to 250 kHz with start-up at 350 kHz
      • Two independent current loops (CC)
      • One voltage loop plus current balancing (CV)
      • PID regulators
      • SPC58NN84E7 MCU controller

Quality and Reliability

Part Number Marketing Status Package Grade RoHS Compliance Grade WEEE Compliant Material Declaration**
STDES-7KWOBC
Active
- Industrial - Yes

STDES-7KWOBC

Package:

-

Material Declaration**:

Marketing Status

Active

Package

-

Grade

Industrial

RoHS Compliance Grade

-

(**) The Material Declaration forms available on st.com may be generic documents based on the most commonly used package within a package family. For this reason, they may not be 100% accurate for a specific device. Please contact our sales support for information on specific devices.

Sample & Buy

Part Number
Order from Distributors
Order from ST
Core Product
Marketing Status
Supplier
ECCN (US)
ECCN (EU)
Country of Origin
Board production status
Budgetary Price (US$)*/Qty
STDES-7KWOBC No availability of distributors reported, please contact our sales office SPC58NN84E7, SCTH35N65G2V-7AG, TN3050H-12GY-TR, STH47N60DM6-7AG
Active
ST - - - Not for sale

STDES-7KWOBC

Core Product

SPC58NN84E7, SCTH35N65G2V-7AG, TN3050H-12GY-TR, STH47N60DM6-7AG

Marketing Status

Active

Budgetary Price (US$)*/Qty

Supplier

ST

ECCN (US)

-

ECCN (EU)

-

Budgetary Price (US$)* / Qty

Country of Origin

-

Board production status

Not for sale

(*) Suggested Resale Price (USD) per defined quantity for BUDGETARY USE ONLY. For quotes, prices in local currency, please contact your local ST Sales Office or our Distributors