AN308 Application note
TRIAC analog control circuits for inductive loads
Introduction
The TRIACs of today are well suited to the requirements of switching inductive loads. TRIAC control circuits must be particularly well tuned to be both economical and applicable to inductive loads. The purpose of this document is to present different methods of TRIAC control with their applications and to analyze their relative advantages and disadvantages. A simple circuit offering all the guarantees of reliability is proposed for inductive loads.
September 2008
Rev 4
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Triggering methods
AN308
1
1.1
Triggering methods
Triggering with synchronization on the TRIAC voltage
The triggering circuit with synchronization across the TRIAC (See Figure 1 and Figure 2) turns on the component at an angle after the current drops to zero, such that = · Tr. Time Tr is defined by the time constant (P + Rt)C. = 2 · · f with f = mains frequency. Figure 1. Typical circuit - synchronization across the TRIAC
T
D Diac AC Mains C P Rt 1 ZL 2
Figure 2.
Synchronization across the TRIAC - waveforms (general case)
Mains voltage Gate pulse T
TRIAC voltage
T
TRIAC current
: Current lag (full angle) : Blocking of the component : Conduction angle
full angle
T
This is the simplest possible circuit but in certain cases it can have an important drawback. For example, consider a highly inductive load (L / R > 4) where the TRIAC is turned on with a considerable delay , perhaps 100 after the mains voltage zero as inFigure 3. If the TRIAC is turned on at point A, the conduction () lasts up to about 150. The TRIAC turns off at point B at + = 250 after the zero voltage point. At that instant a negative voltage is applied to the triggering circuit which turns on the TRIAC at point C after an angle of 100, that is, 350 from the starting point.
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Triggering methods The second turn-on occurs at a very low voltage and the angle ' is much smaller than . The following period begins under similar conditions and the unbalance persists. This type of asymmetrical operation is not only unacceptable but can be dangerous (high current due to load magnetic saturation due to the dc content of the waveform). The unbalance is illustrated for a particular case, starting from zero of the mains voltage. Other causes also produce this behavior
variation of the load impedance, for example, with motors, due to torque variation modification of the control turn-on angle
This phenomenon is due to the fact that the circuit does not take its time reference from the mains zero voltage. Rather, the synchronization is taken from the voltage across the TRIAC, which is dependent on the load current, that is, on the load phase shift. Figure 3. Synchronization across the TRIAC - waveforms (delayed turn on)
Mains voltage Gate pulse T
TRIAC voltage TRIAC current A C ' T B T
full angle
To sum up, this first very simple triggering circuit, synchronized by the voltage across the TRIAC, has the following characteristics:
Advantages: Simple design and low cost Connection by two wires, without polarity issue Absence of a separate power supply Little power dissipated in P and Rt Because of its principle, this circuit cannot be used for highly inductive loads with a narrow conduction angle because it can result in unacceptable asymmetrical operation.
A serious disadvantage:
This very simple triggering circuit should be reserved for low-cost applications with the following characteristics:
Resistive or slightly inductive loads No stringent requirements concerning the accuracy of regulation Highly inductive loads where the power varies between 85 and 100% of the maximum power
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Triggering methods
AN308
1.2
Triggering with synchronization by the mains voltage
This triggering circuit of Figure 4 is synchronized by the mains voltage. The pulses are always shifted by 180 with respect to each other, whatever the type of load. Figure 4. Typical circuit - synchronization by mains voltage
T
D 1 AC Mains C P 2 ZL
Rt
Figure 5.
Synchronization by the mains voltage - waveforms
Mains voltage Gate pulse
T
A A
TRIAC voltage T
TRIAC current
T
full angle
: Current lag (full angle) : Blocking of the component : Angle of conduction : Triggering delay angle
Angle is the delay between the mains zero voltage and the triggering pulse. It can be adjusted by means of potentiometer, P, from 0 to 180 to vary the load voltage. The current in an inductive load (L.R) lags the voltage by an angle : (tan = · L/ R). For triggering angles, , higher than , operation is perfectly symmetrical and stable. This simple circuit can still present the risk of a fault in the case where is smaller than , as shown in Figure 6. As an example, take the case of a highly inductive load and an angle = 60. The TRIAC is turned on at point A (60). It conducts over more than 180, up around 230. It is blocked at point B: (290).
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Triggering methods The second triggering pulse occurs at point C when + = 240. It has no action on the TRIAC which is still conducting. The TRIAC is not turned on for the next half-wave. As in the previous case, the operation is totally asymmetrical, and thus unacceptable. Figure 6. Synchronization by the mains voltage - asymmetrical operation <
Mains voltage Gate pulse
T
C
TRIAC voltage
B
T
TRIAC current T
full angle
To prevent this fault, it is necessary to limit the turn-on angle to maintain > . This is possible for loads whose L and R parameters remain strictly constant. Experience shows that for the majority of inductive loads used in industrial applications (like motor controls and transformers) the values of L and R are not constant and vary a great deal during operation. For these types of applications it is not possible to limit the turn-on angle without considerably reducing the voltage excursion. To sum up, this simple triggering circuit, synchronized by the mains voltage, is more developed than the previous one. It has the following charactersitics:
Advantages: Simple design More accurate control than the previous circuit No auxiliary power supply or transformer required Connection of the circuit by 3 marked wires, instead of 2 without polarity in the previous circuits Higher power dissipated in passive components P and Rt (since the mains voltage is continuously applied across them) Operation becomes completely asymmetrical if the control angle is less than .
Disadvantages:
This triggering circuit can be used only for applications in which the phase shift of the load remains constant (air inductor) or if operation is restricted to values of much higher than , that is, for low load voltage operations.
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Triggering methods
AN308
1.3
Triggering synchronized by the mains voltage and suitable for industrial applications
This new circuit is derived from the previous one by improving the triggering pulse generator. The improvement consists of maintaining the triggering signal during each half wave between values and 180. This is done simply by sending a pulse train after the initial pulse so as to maintain the triggering order, as shown in Figure 7. Figure 7. Triggering by pulse train synchronization by the mains voltage
Mains voltage Gate pulse
T
TRIAC voltage T 2 TRIAC current 1 T
full angle B
A : Current lag full angle 1 : 1st angle of conduction 2 : 2nd angle : Blocking of triac : Triggering delay time
For example, suppose that angle is equal to 85 and is equal to 60. At the first pulse, the TRIAC is turned on at point A (60). It conducts for angle 1 greater than 180 and close to 240. It is blocked at point B, but is immediately triggered at point B' by the next gate pulse. During the first half-waves, operation is slightly asymmetrical but gradually the durations of conduction become balanced (refer to the dotted line curve in Figure 7). Figure 8 gives the circuit diagram. A small sensitive auxiliary TRIAC, Ts, is used to produce the required pulse train. The delay time constant, defined by capacitor C, compensating resistor Rt and potentiometer P, sets the angle . The capacitor charges from 0 V. DIAC D triggers TRIAC T as soon as the capacitor voltage reaches the DIAC breakover voltage (Vbo). This time is the same for both half-waves, it just depends on Vbo symmetry. A first pulse is applied to the gate of the main TRIAC, T. A voltage pulse occurs across Rd and triggers sensitive TRIAC Ts. Once turned on, this Ts bypasses potentiometer P. Thus the remaining charging cycles of the capacitor have a much shorter time constant Rt · C.
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AN308 Figure 8.
Triggering methods Circuit with triggering by pulse train synchronization by mains voltage
T
D 1 AC Mains C P Rd ZL Ts 2
Rt
This results in a train of pulses being applied to the gate of TRIAC, T. In this way T is retriggered into conduction instead of remaining blocked as in the previous circuit. The pulse train continues until the mains voltage crosses the zero point, at which time TRIAC Ts, supplied through a resistive load, turns off. For the following half-cycle, the time constant is once more determined by the capacitor and the potentiometer. This half cycle is then symmetrical to the previous one.. To sum up, the improved triggering circuit synchronized by the mains voltage has a number of advantages.
Low cost Excellent control accuracy No need for auxilliary power supply Operation with all types of loads (different cos or variable cos values) No risk of failure over the whole adjustment range
This circuit has been developed by the STMicroelectronics applications laboratory and used with success for a wide range of equipment.
1.4
Conclusion
The tricky control of an inductive load requires a critical choice of triggering circuit. The first two circuits described here give the user a very limited adjustment range. A universal circuit can be obtained by taking into account two main factors:
To reach perfect symmetry of the first gate pulses in positive and negative half-cycles, the triggering circuit should be synchronized by the mains voltage. The phase angle variation allows perfect symmetry of the current if the TRIAC is continuously triggered.
The circuit described in the Section 1.3: Triggering synchronized by the mains voltage and suitable for industrial applications on page 6 combines these two principles in a very simple way. It allows complete variation of power with an inductive load without particular problems. It can thus serves as the basis for a universal circuit for control an inductive load by phase splitting.
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Application examples
AN308
2
2.1
Application examples
Synchronization across the TRIAC
The schematic in Figure 9 is used to set the speed of a low-power induction motor, such as those which can be found in fan applications. Capacitors C1, C2 and C4 are used to filter the noise coming from TRIAC commutations. C1 and C4 capacitors have to be from Y2 technology, whereas C2 has to be from X2 technology. Figure 9. Speed-control circuit for a small asynchronous motor
3.3nF C1 AC Mains
3.3nF C2
C3
3.3uF 3.3nF C4 P1 R1 1.5K 1M R2 1M BTB04-600SL 47nF DB3 C5
Motor
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AN308
Application examples
2.2
Synchronization by the mains voltage
The schematic in Figure 10 shows a step-down circuit used to approximately divide by two the rms voltage between the line input and the inductive load (L1). C2 and R3 provide a turn-on delay of approximately 7 ms. The diode bridge, with diodes D1 and D2 and R2 resistor are used to discharge C2 at each line zero voltage. This resets the voltage charge at each new half line cycle, and keeps the same turn-on delay. The Transil reduces the power dissipation through R3. Figure 10. 220/110 V step-down circuit
R1 100
C1 100n BTA06 -600B
DB1
DB3 C2 1 L1 200K R3 2 47 n +
AC Mains 1.5KE68A1
R2 12K 2W
D1 1N4004
D2 1N4004 15K/4W R5
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Application examples
AN308
2.3
Pulse-train triggering circuit
The schematic in Figure 11 shows a typical circuit for welding equipment. Potentiometer P2 is used for accurate control of the maximum turn-on delay. DB1 diode bridge and R6-R7 resistors are used to discharge C1 at each line zero voltage. This resets the voltage charge at each new half line cycle, and keeps the same turn-on delay. The Transil reduces power dissipation through both potentiometers. Figure 11. Power variation circuit for arc welding transformer
220 1/2W R1 100nF 400V C2
BTA40 -600B
DB3
1k DB1 C1 100n + AC Mains P1 220K 27K 27K 1W R6 27k 1W R7 R3 R2
P2 1M Z0103MA -
DB2 +
150K R4
10K R5 Transformer 220 - 45V 2300 VA Arc ignition
1.5KE68A
10K 7W R8
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Solutions summary for inductive load control
Appendix A
Solutions summary for inductive load control
Figure 12. Different triggering circuits
T
D Diac AC Mains C P Rt 1 ZL 2
A: Synchronous triggering across the TRIAC reference = zero-current crossing point
T
D 1 AC Mains C P 2 ZL
Rt
B: Triggering synchronized by the mains voltage reference = mains voltage zero-crossing point
T
D 1 AC Mains C P Rd ZL Ts 2
Rt
C: New triggering circuit
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Solutions summary for inductive load control
AN308
A.1
Triggering synchronized across the TRIAC
See Figure 12 part A for the schematic diagram.
A.1.1
Resistive load
Current and voltage are in phase, good synchronization. No fault over the whole adjustment range.
A.1.2
Inductive load
The current lags by / 2. Two cases should be considered:
Broad conducting angle; narrow lag angle. The time separating two conducting periods is very brief. The positive and negative currents are very similar. Certain applications are covered by this case (for instance speed-control circuit for ac motors).
Narrow conducting angle; broad lag angle. The flow of current in one direction is a function of the control and thus of the duration of the current flow in the previous polarity. The TRIAC can be triggered at the end of the mains half-cycle. In this case no current flows through the circuit and it acts as a rectifier.
A.1.3
Circuit characteristics
Advantages of the circuit are as follows:
Connection by two wires without polarity Low power dissipated by the passive components Excellent power variation circuit for resitive or slightly inductive loads With highly inductive loads, the circuit can only operate satisfactorily within the limits of a slight decrease in the conduction angle. For inductive loads, there is a large current dissymmetry for a variation towards the narrowest conduction angles. For this type of application the circuit cannot be used at all.
Disadvantages of the circuit are as follows
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Solutions summary for inductive load control
A.2
Triggering synchronized by the mains voltage
See Figure 12 part B for the schematic diagram.
A.2.1
Resistive load
No fault over the whole adjustment range.
A.2.2
Inductive load
The following two cases should be considered:
Turn-on delay angle > load lag, (in full-cycle control) Correct synchronization of the triggering pulses enables balanced conduction for all variations up to the load lag angle. Some applications use this principle (for example, 200 V 100 V rms step-down circuit).
Turn-on delay angle < . Triggering occurs before the lag angle is reached. The TRIAC will conduct for an angle > 180. It is blocked after the gate pulse of the following half-cycle. The current does not flow for next bias cycle. The circuit thus acts as a rectifier.
A.2.3
Circuit characteristics
Advantages of the circuit:
Accuracy of the triggering pulses. Current operation with a resistive load (but circuit complex, previous circuit preferred) Excellent operation for power variation circuits limiting conduction to small angles with inductive loads. Connection by 3 wires - it is necessary to have access to the mains terminals. Power is dissipated permantly by the passive components. Impossible to adjust the delay angle to values close to or lower than the load phase shift. This circuit cannot be used for inductive loads where a variation close to the highest conduction angle is required.
Disadvantages of the circuit:
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Solutions summary for inductive load control
AN308
A.3
New triggering circuit
See Figure 12 part C for the schematic diagram.
A.3.1
Resistive load
No problem over the whole adjustment range.
A.3.2
Inductive load
Operation in the two possible cases:
Delay angle > Balanced conduction due to good synchronization of the triggering pulses Delay angle < For a conduction angle higher than 180, the TRIAC turns off after the 1st pulse of the following half-cycle. It is immediately retriggered by the next repetitive pulse. The two currents are modified until a balance is reached.
A.3.3
Circuit characteristics
Disadvantages of the circuit:
Connection by 3 wires - it is necessary to have access to the mains terminals. Power is dissipated permanently by the passive components. Accuracy of the triggering pulses Correct operation for resistive loads No bad operation with inductive loads Power variation over the whole range Good balance between positive and negative current cycles
Advantages:
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Revision history
3
Revision history
Table 1.
Date February-1989 1-Apr-2004 30-Jan-2008 16-Sep-2008
Document revision history
Revision 1 2 3 4 First Issue Stylesheet update. No content change. Reformated to current standards. Complete technical update. Updated graphics and explanatory text for Figure 9, Figure 10, Figure 11, and Figure 12. Changes
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