EVL599IND-250W
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Design Win
250W Industrial board based on STNRG599

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Product overview

Description

The EVL599IND-250W demonstration board is a 250 W-24 V AC-DC converter dedicated to any kind of industrial application where minimum size and high efficiency are required. The architecture is based on a two-stage approach: a front end transition mode PFC preregulator and a downstream LLC resonant half bridge converter. At secondary, the synchronous rectification allows an overall efficiency improvement with a very low external component count. The converter consists of a motherboard with a power factor correction stage and an LLC resonant tank stage, and three daughterboards. Two daughterboards are at the primary side: one with the active bridge and one with the PFC power MOSFET. The third daughterboard, on the secondary side, is for the SRK2001A and its synchronous rectification MOSFETs.

The power factor correction stage is based on the L6462A, a new transition mode power factor controller, without input voltage sensing. The LLC resonant tank stage is based on STNRG599A, a novel resonant controller based on a proprietary phase shift methodology. The board has not heat sink on the primary side and has a very reduced dimension. The high efficiency and small size make the board very suitable when available space is limited.

The main features of L6462A are a minimal component count, a simple design, high efficiency, and very low input current distortion (THD) under all operating conditions. It includes a set of protections to ensure a high level of reliability: output overvoltage, overcurrent, inductor saturation detection, and feedback failure detection.

The STNRG599A integrated HV startup allows powering both ICs from AC mains for proper power-up, without the need of auxiliary standby supplies. It includes a set of protections and functions: overcurrent and short-circuit, an input voltage monitor that allows LLC converter startup with correct sequencing (DC brown-in), prevention of operation with too low input voltage (DC brown-out), hard switching prevention and anti-capacitive protection, safe start procedure, and adaptive dead time.

  • All features

    • High-efficiency solution for AC-DC conversion using L6462A, STNRG599A, and SRK2001A controllers ICs
    • Input voltage: 90 ÷ 265 Vac / 45 ÷ 65 Hz
    • Output voltage: 24 V
    • Maximum output power: 250 W
    • Max. peak output power: 300 W
    • Efficiency (at 25, 50, 75, 100% of full load): > 90% at 115/230 Vac
    • Open load input power: < 140 mW at 115/230 Vac
    • Mains harmonics: meets EN-61000-3-2 Class-D and JEITA-MITI Class-D
    • EMI: according to EN55022 Class-B
    • Board size: 165 mm x 65 mm (W x L). Max. height: 30 mm.

Quality and Reliability

Part Number Marketing Status Package Grade RoHS Compliance Grade WEEE Compliant Longevity Commitment Longevity Starting Date Material Declaration**
EVL599IND-250W
Active
CARD Industrial Ecopack1 - - -

EVL599IND-250W

Package:

CARD

Material Declaration**:

Marketing Status

Active

Package

CARD

Grade

Industrial

RoHS Compliance Grade

Ecopack1

(**) The Material Declaration forms available on st.com may be generic documents based on the most commonly used package within a package family. For this reason, they may not be 100% accurate for a specific device. Please contact our sales support for information on specific devices.

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EVL599IND-250W

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L6462A, STNRG599

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(*) Suggested Resale Price (USD) per defined quantity for BUDGETARY USE ONLY. For quotes, prices in local currency, please contact your local ST Sales Office or our Distributors