STEVAL-11BID1KCB
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Design Win
11 kW bidirectional battery charger based on three phase two level PFC and isolated DC-DC converter

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Description

The STEVAL-11BID1KCB is an 11 kW bidirectional battery charger and represents a complete solution for high voltage charging in both the industrial and automotive fields.

It consists of two power stages: a PFC and an isolated DC-DC stage.

The PFC is based on a three-phase full-bridge topology.

The DC-DC section is Dual Active Bridge (DAB) topology.

Both stages are based on the ACEPACK DMT-32 SiC power module.

The board uses two control boards for the PFC and DC-DC stages respectively. The control board is based on the STM32G474RE microcontroller.

The PFC stage operating frequency is 70 kHz. The DC-DC stage is operating at a fixed switching frequency of 100 kHz.

A peak system efficiency of 96% was achieved for the design.

  • All features

    • PFC stage 3-phase, 2-level bidirectional AC-DC power converter:
      • Rated nominal AC voltage: 400 VAC at 50 Hz
      • Rated nominal DC voltage: 800 VDC
      • Nominal power: 11 kW
      • Rectifier mode: power factor: PF >0.99, inrush current control and soft startup
      • Inverter mode: active and reactive power control, integrated grid connection solution
    • DC-DC stage dual active bridge (DAB) power converter:
      • Nominal DC input voltage 800 V
      • Nominal DC output voltage 550 to 850 V
      • DAB: switching frequency 100 kHz
    • Power section based on SiC power modules:
      • ACEPACK DMT-32 power module for high integration level
      • High frequency operation for weight and size reduction
      • Bidirectional capabilities
      • DAB soft switching behavior enabled by enhanced modulation techniques management

eDesignSuite

eDesignSuite is a comprehensive set of easy-to-use design-aid utilities ready to help you streamline the system development process with a wide range of ST products.

Power Management Design Center

Thermal-electrical Simulators for Components

Signal Conditioning Design Tool

NFC/RFID Calculators

Choose design tool:

Power Management Design Center

Power Supply Design Tool

SMPS design, by topology, by type and by product
PFC design with analog and digitial control
Supports various PCB configurations
Choose type:
DC/DC
AC/DC
Solar Battery Charger

Power Management Design Center

LED Lighting Design Tool

Handles AC-DC and DC-DC design in common topologies
Displays interactive and annotated schematic
Provides current/voltage graphs, Bode plots, efficiency curves and power-loss data
Choose type:
DC/DC
AC/DC

Power Management Design Center

Digital Power Workbench

Provides a step-by-step optimized design of power section and control loop
Generates the STM32Cube embedded software package for custom applications and allows firmware project generation, compatible with multiple STM32 IDEs

Power Management Design Center

Power Tree Designer

Specify input/output power for each node in the tree
Check for consistency
Design each individual node
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Thermal-electrical Simulators for Components

STPOWER Studio

Supports long mission profiles
Provides power loss and temperature graphs
Helps define heatsink thermal properties

Thermal-electrical Simulators for Components

PCB Thermal Simulator

Thermal analysis of a PCB from Gerber files.
Possibility to add heat sources, heat sinks, copper areas and thermal paths.
Powerful server-side engine for rendering and simulation.
Thermal results shown graphically via 2D table.

Thermal-electrical Simulators for Components

AC Switches Simulator

Select ratings and application waveforms
Get junction temperature and blocking voltage graphs
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Thermal-electrical Simulators for Components

Rectifier Diodes Simulator

Select ratings and application waveforms
Estimate power losses
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Thermal-electrical Simulators for Components

Twister Sim

Help select the right ViPOWER Automotive power device
Supports load-compatibility, wiring harness optimization, fault condition impact and diagnostic analysis
Supports various PCB configurations

Thermal-electrical Simulators for Components

TVS Simulator

Specify system ratings and surge waveform
Search and sort suitable devices

Thermal-electrical Simulators for Components

Estimate

Build simple schematics and firmware inputs in minutes
Quickly generate reliable estimates of battery life, system power consumption and bill of materials costs
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Signal Conditioning Design Tool

Active Filters

Handles multi-stage-designs and common topologies
Returns circuit component values
Provides gain, phase and group delay graphs
Low Pass, High Pass and Band Pass

Signal Conditioning Design Tool

Comparators

Handles most common configurations
Returns circuit components values
Provides I/O signal waveforms
Inverting, Non Inverting, Window

Signal Conditioning Design Tool

Low side Current Sensing

Returns circuit component values
Provides current error graphs

Signal Conditioning Design Tool

High side Current Sensing

Provides current error graphs.
Help to select the right High side current sensing and shunt devices.
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NFC/RFID Calculators

NFC Inductance

Input geometry and substrate properties
Get antenna impedance

NFC/RFID Calculators

UHF Link Budget

Enter forward and reverse link characteristics
The tool returns link budget estimate

NFC/RFID Calculators

NFC Tuning Circuit

Enter antenna parameter and matching target
Select the topology of the matching network
The tool returns component values for the desired design targets

Quality and Reliability

Part Number Marketing Status Package Grade RoHS Compliance Grade WEEE Compliant Longevity Commitment Longevity Starting Date Material Declaration**
STEVAL-11BID1KCB
Active
CARD Industrial Ecopack2 Yes - -

STEVAL-11BID1KCB

Package:

CARD

Material Declaration**:

Marketing Status

Active

Package

CARD

Grade

Industrial

RoHS Compliance Grade

Ecopack2

(**) The Material Declaration forms available on st.com may be generic documents based on the most commonly used package within a package family. For this reason, they may not be 100% accurate for a specific device. Please contact our sales support for information on specific devices.

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STEVAL-11BID1KCB Active

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Part Number:

STEVAL-11BID1KCB

Supplier:

ST

Core Product:

M1F45M12W2-1LA, M1P45M12W2-1LA, STM32G474RET3, STGAP2SICD

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-

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(*) Suggested Resale Price (USD) per defined quantity for BUDGETARY USE ONLY. For quotes, prices in local currency, please contact your local ST Sales Office or our Distributors