STEVAL-DPSLLCK1
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Design Win
3 kW Full Bridge LLC resonant digital power supply evaluation kit

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Product overview

Description

The STEVAL-DPSLLCK1 is a digitally controlled 3 kW full bridge LLC resonant DC-DC converter with output synchronous rectification. The kit consists of a power board, digital control board, adapter board, and firmware modules.

The full bridge primary section of the LLC converter is based on MDmesh DM2 Power MOSFETs for high efficiency performance. The PWM switching frequency is digitally controlled to regulate the output voltage. The converter operates at near resonant frequencies to maximize efficiency and achieve Zero Voltage Switching (ZVS) over the entire operating range.

The HF transformer provides galvanic isolation and magnetic integration of the inductive elements for a compact design.

Synchronous rectification (SR) with STripFET F7 Power MOSFETs is employed on the secondary side to reduce conduction losses.

The STM32F334 microcontroller on the digital control board embeds a high resolution timer for finer regulation and can communicate status information via USART, CAN, SMBus, and opto-coupled serial communication.

Both the primary and secondary sections are supplied by an off-line flyback circuit based on VIPer27HD which provides regulated voltages to the control board, the gate driver ICs and the signal conditioning circuits.

You can connect a PFC to the power board and extend communication and interfacing with the supplied adapter board.

  • All features

    • Power ratings:
      • input DC voltage: 375 V to 425 V
      • output voltage: 48 V
      • maximum output current: 62.5 A
      • output power: 3 kW
      • peak efficiency: 95.3%
      • HF transformer isolation voltage: 4 kV
    • Resonant and switching frequencies:
      • max DC-DC switching frequency: 380 kHz (at startup)
      • closed loop switching frequency: 120 kHz to 250 kHz
      • resonant frequency: 175 kHz
    • Protection mechanisms:
      • undervoltage and overvoltage protection on input and output
      • overtemperature protection
      • short-circuit protection
      • forced cooling with air flow speed modulation according to the output power and temperature
    • Efficiency:
      • adaptive synchronous rectification
      • light load burst mode
    • Digital control with STM32F334 microcontroller

eDesignSuite

eDesignSuite is a comprehensive set of easy-to-use design-aid utilities ready to help you streamline the system development process with a wide range of ST products.

Power Management Design Center

Thermal-electrical Simulators for Components

Signal Conditioning Design Tool

NFC/RFID Calculators

Choose design tool:

Power Management Design Center

Power Supply Design Tool

• SMPS design, by topology, by type and by product
• PFC design with analog and digitial control
• Supports various PCB configurations
Choose type:
DC/DC
AC/DC
Solar Battery Charger

Power Management Design Center

LED Lighting Design Tool

• Handles AC-DC and DC-DC design in common topologies
• Displays interactive and annotated schematic
• Provides current/voltage graphs, Bode plots, efficiency curves and power-loss data
Choose type:
DC/DC
AC/DC

Power Management Design Center

Digital Power Workbench

• Provides a step-by-step optimized design of power section and control loop
• Generates the STM32Cube embedded software package for custom applications and allows firmware project generation, compatible with multiple STM32 IDEs

Power Management Design Center

Power Tree Designer

• Specify input/output power for each node in the tree
• Check for consistency
• Design each individual node
Choose design tool:

Thermal-electrical Simulators for Components

STPOWER Studio

• Supports long mission profiles
• Provides power loss and temperature graphs
• Helps define heatsink thermal properties

Thermal-electrical Simulators for Components

PCB Thermal Simulator

• Thermal analysis of a PCB from Gerber files.
• Possibility to add heat sources, heat sinks, copper areas and thermal paths.
• Powerful server-side engine for rendering and simulation.
• Thermal results shown graphically via 2D table.

Thermal-electrical Simulators for Components

AC Switches Simulator

• Select ratings and application waveforms
• Get junction temperature and blocking voltage graphs
• Search and sort suitable devices

Thermal-electrical Simulators for Components

Rectifier Diodes Simulator

• Select ratings and application waveforms
• Estimate power losses
• Search and sort suitable devices

Thermal-electrical Simulators for Components

Twister Sim

• Help select the right ViPOWER Automotive power device
• Supports load-compatibility, wiring harness optimization, fault condition impact and diagnostic analysis
• Supports various PCB configurations

Thermal-electrical Simulators for Components

TVS Simulator

• Specify system ratings and surge waveform
• Search and sort suitable devices

Thermal-electrical Simulators for Components

Estimate

• Build simple schematics and firmware inputs in minutes
• Quickly generate reliable estimates of battery life, system power consumption and bill of materials costs
Choose design tool:

Signal Conditioning Design Tool

Active Filters

• Handles multi-stage-designs and common topologies
• Returns circuit component values
• Provides gain, phase and group delay graphs
• Low Pass, High Pass and Band Pass

Signal Conditioning Design Tool

Comparators

• Handles most common configurations
• Returns circuit components values
• Provides I/O signal waveforms
• Inverting, Non Inverting, Window

Signal Conditioning Design Tool

Low side Current Sensing

• Returns circuit component values
• Provides current error graphs

Signal Conditioning Design Tool

High side Current Sensing

• Provides current error graphs.
• Help to select the right High side current sensing and shunt devices.
Choose design tool:

NFC/RFID Calculators

NFC Inductance

• Input geometry and substrate properties
• Get antenna impedance

NFC/RFID Calculators

UHF Link Budget

• Enter forward and reverse link characteristics
• The tool returns link budget estimate

NFC/RFID Calculators

NFC Tuning Circuit

• Enter antenna parameter and matching target
• Select the topology of the matching network
• The tool returns component values for the desired design targets

Quality and Reliability

Part Number Marketing Status Package Grade RoHS Compliance Grade WEEE Compliant Longevity Commitment Longevity Starting Date Material Declaration**
STEVAL-DPSLLCK1
Active
CARD Industrial Ecopack2 - - -

STEVAL-DPSLLCK1

Package:

CARD

Material Declaration**:

Marketing Status

Active

Package

CARD

Grade

Industrial

RoHS Compliance Grade

Ecopack2

(**) The Material Declaration forms available on st.com may be generic documents based on the most commonly used package within a package family. For this reason, they may not be 100% accurate for a specific device. Please contact our sales support for information on specific devices.

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Part Number:

STEVAL-DPSLLCK1

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ST

Core Product:

STM32F334, STW70N60DM2, STP310N10F7, VIPER27

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(*) Suggested Resale Price (USD) per defined quantity for BUDGETARY USE ONLY. For quotes, prices in local currency, please contact your local ST Sales Office or our Distributors